Newest Continuous Carbonization Furnace | Industrial Charcoal Oven for Sale
| نموذج | SL-0812، SL-1015، SL1218، SL-1320 |
| ماركة | آلات شولي |
| سعة | 0.5-3 طن/ساعة |
| حجم المفاعل | 8 م-17 م |
| طريقة العمل | نوع مستمر |
| طرق التدفئة | الكريات الخشبية، الديزل، الغاز الطبيعي، غاز البترول المسال |
| ضغط التشغيل | ضغط متواصل |
| طريقة التبريد | إعادة تدوير مياه التبريد |
يمكنك الآن أن تطلب من مديري المشاريع لدينا الحصول على التفاصيل الفنية
Shuliy’s newest continuous carbonization furnace is an industrial-scale rotary carbonization kiln designed for automated biomass charcoal production through continuous thermal decomposition. Our system processes 500- 3,000 kg/hour of crushed agricultural waste, forestry residues, and organic materials, converting them into high-quality charcoal with consistent carbon content above 75%. The finished product is suitable for BBQ fuel, industrial metallurgy, water purification, and agricultural soil amendment.
Compared with traditional batch-type charcoal ovens, our biomass pyrolysis furnace features a horizontal rotary drum design ensuring uniform heat distribution and complete carbonization. The PLC-controlled automated operation enables 24/7 continuous production for 3-5 days without interruption. Advanced exhaust gas recycling and water-cooled discharge systems maximize thermal efficiency while keeping output charcoal temperature below 30°C.
With 20+ years of manufacturing expertise and successful exports to 50+ countries including Germany, Japan, Malaysia, and Iran, Shuliy provides heavy-duty carbonization solutions backed by comprehensive technical support. Our industrial charcoal oven systems help clients achieve ROI within 8-14 months through premium charcoal and valuable by-product sales.
What is the Newest Continuous Carbonization Furnace?
The newest continuous carbonizing furnace is an advanced pyrolysis equipment that carbonizes biomass materials in a constantly rotating drum while continuously feeding raw material and discharging finished charcoal. Unlike batch-type furnaces that require cooling and unloading cycles, our rotary carbonization kiln maintains steady-state operation, significantly increasing daily output and reducing labor requirements.
The system comprises a complete production line including feeding conveyors, rotary carbonization drum, combustion chamber, cooling system, and flue gas treatment equipment. All components integrate through centralized PLC control, enabling one operator to manage the entire production process.
المواصفات الفنية
Our newest continuous charcoal carbonization kilns are available in four production capacities. All models operate at constant pressure with recycling water cooling and support multiple heating fuel options.
| نموذج | س-0812 | إس إل-1015 | إس إل-1218 | إس إل-1320 |
|---|---|---|---|---|
| Hourly Feeding سعة | 500 kg/h | 0.8–1 Tons/h | 1.5–2 Tons/h | 2.5–3 Tons/h |
| طريقة العمل | مستمر Carbonizing | مستمر Carbonizing | مستمر Carbonizing | مستمر Carbonizing |
| حجم المفاعل (Drum Dia.) | 800 mm | 1000 mm | 1300 mm | 1700 mm |
| إجمالي الطاقة | 40 kW | 55 kW | 60 kW | 72 kW |
| مواد التدفئة | Charcoal, Wood, Diesel, Natural gas, LPG, Biomass pellets | Charcoal, Wood, Diesel, Natural gas, LPG, Biomass pellets | Charcoal, Wood, Diesel, Natural gas, LPG, Biomass pellets | Charcoal, Wood, Diesel, Natural gas, LPG, Biomass pellets |
| Floor Area (L×W×H) | 30×15×7 m | 35×15×7 m | 45×15×10 m | 50×15×10 m |
| طريقة التبريد | Recycling Water Cooling | Recycling Water Cooling | Recycling Water Cooling | Recycling Water Cooling |
SL-1218 Newest Continuous Carbonization Furnace (Complete Equipment Configuration)
Feeding System
| Equipment | Specification | قوة | Material | Remarks |
|---|---|---|---|---|
| Screw Feeder | Φ0.35m × 6m | 4 kW | Q235 steel | Variable frequency محرك |
| Flat Inlet Feeder | Φ426mm × 2m | 4 kW | Q235 steel | — |
Carbonization Core System
| Equipment | Specification | قوة | Material | Remarks |
|---|---|---|---|---|
| Rotary Carbonization Drum | Φ1.2m × 12m (effective 11.5m) | 7.5 kW | Boiler-grade steel | 14mm wall thickness, heat-resistant lining |
| Combustion Chamber | 4m × 1.2m × 1.2m | — | Q235 steel | Internal refractory lining |
| Main Burner | Φ0.9m × 0.5m | — | 310S + Q235 composite | High-temp combustion |
| Auxiliary Burners (3 pcs) | Φ0.22m × 0.9m | — | Q235 steel | 3 units total |
Gas Management System
| Equipment | Specification | قوة | Material | Remarks |
|---|---|---|---|---|
| Induced Draft Fan | Y5-47-5C | 7.5 kW | 304 stainless steel | Variable frequency control |
| Gas Recycling Box | 1m × 0.8m | — | Q235 steel | External insulation |
| Flue Gas Pipeline | Φ426mm | — | Q235 steel | Gas circulation |
| Buffer Tank | 1.2m × 0.7m × 1.5m | — | Q235 steel | Gas stabilization |
| Gas Burners (4 pcs) | 200,000 kcal/unit | — | National standard | Flame-out alarm control |
Discharge & Cooling System
| Equipment | Specification | قوة | Material | Remarks |
|---|---|---|---|---|
| Charcoal Cooling Discharger | Φ325mm × 5m (2 units) | 8 kW (total) | Q235 steel | Water cooling jacket + circulating sleeve |
Control & Safety System
| Equipment | Specification | قوة | Material | Remarks |
|---|---|---|---|---|
| Supplemental Air Blower | 9-19 model | 3 kW | National standard | Air supply control |
| Vaporizer | 50 kg capacity | 5 kW | Taiwan-made | Fuel gas vaporization |
| Electrical Control Cabinet | 1 unit | — | Branded components | Central control system |
What Raw Materials Can Be Processed in a Continuous Carbonization Furnace?
Our biomass pyrolysis furnace processes diverse organic feedstocks from agricultural, forestry, and industrial waste streams:
Primary Biomass Materials:
- Agricultural residues: rice husk, wheat straw, corn stalks, bagasse
- Forestry waste: sawdust, wood chips, bark, twigs, bamboo chips
- Nut and fruit shells: coconut shell, palm shell, peanut shell, olive kernel
- Processing byproducts: coffee grounds, fruit peels, tea waste
Alternative Waste Streams:
- Paper mill sludge and wood pulp residue
- River sludge and industrial organic sludge
- Municipal green waste and landscape trimmings
Optimal carbonization requires raw material size below 3cm and moisture content below 25%. Materials exceeding 30mm should be pre-crushed, and high-moisture feeds require drying before entering the newest continuous carbonization furnace.
A newest continuous carbonization furnace can not only carbonize biomass raw materials but also char household waste, paper mill waste, river sludge, industrial sludge, etc. Charring garbage is more environmentally friendly than traditional burning and landfill, while the charcoal obtained after charring has economic benefits.
What Is the Carbonization Effect of a Continuous Charcoal Making Machine?
سيكون التأثير أفضل بكثير إذا كان حجم المواد الخام أقل من 3 سم.
How Does the Newest Continuous Carbonizing Furnace Work?
Crushing and Drying
يجب سحق المواد التي يزيد حجمها عن 30 مم أولاً. إذا كانت موادك عبارة عن جذوع كبيرة أو مواد أخرى حجمها أكبر من 30 مم وتريد الحصول على فحم كبير الحجم، يمكنك اختيار آلة صنع الفحم الرافعة أو آلة الفحم الأفقية. بالإضافة إلى ذلك، إذا كانت رطوبة المادة الخام أعلى من 25%، يجب تجفيفها باستخدام مجفف، مثل قشور جوز الهند الطازجة أو رقائق الخشب التي تحتوي على رطوبة أكبر.
الانحلال الحراري للخشب
After the newest continuous carbonization furnace is preheated, the dried materials are transported by conveyor belt to the main carbonization furnace for carbonization. When the temperature reaches 380 degrees Celsius, charcoal is produced. In addition to charcoal, there are combustible gases in the reactor. The exhaust gas is treated by the condenser and can be recycled and reused. In addition, some hot air will enter the dryer to provide heat.
Exhaust Gas Utilization
يمكن نقل جزء من غاز المداخن إلى المجفف من خلال خط الأنابيب لتسخين المجفف، ويتم تفريغ غاز المداخن المتبقي من خلال نظام إزالة الغبار مثل غسل الماء ورش الماء.
Discharge Wood Charcoal
The charcoal will be discharged automatically at the end of the charcoal machine. Since the machine is equipped with a water-cooled discharger, which will make the final temperature of the charcoal will be around 30 degrees.
Key Advantages of Shuliy Newest Continuous Carbonizing Furnace
Water-Cooled Safe Discharge
The dual cooling discharger with circulating water jackets rapidly reduces charcoal temperature to approximately 30°C at exit. This prevents spontaneous ignition and enables immediate packaging or storage without waiting.
True 24/7 Continuous Operation
Unlike batch furnaces requiring cool-down and reloading cycles, our rotary carbonization kiln operates non-stop for 3-5 days. Automated feeding and discharge systems eliminate downtime, maximizing daily output and labor productivity.
Superior Thermal Safety Design
Despite internal operating temperatures reaching 380°C, the insulated shell maintains external surface temperature below 35°C, ensuring operator safety. The PLC control system includes automatic alarm functions for component failures and temperature deviations.
Complete Energy Recycling
Combustible gases generated during pyrolysis are captured, cleaned, and recycled as free fuel for the combustion chamber. This self-sustaining system reduces external fuel consumption by 40-60% compared with conventional industrial charcoal ovens.
Zero-Emission Environmental Compliance
All flue gas passes through multi-stage dust removal including water washing and spray treatment before discharge, meeting strict environmental standards. No toxic emissions or wastewater bypass occurs during normal operation.
Premium By-Product Recovery
Beyond high-grade charcoal, the system collects wood vinegar and wood tar through condensers. These valuable by-products command significant market prices for agricultural pesticides, wood preservatives, and chemical feedstocks.
Global Cases of Newest Continuous Carbonization Furnace
Why Choose Shuliy for Your Carbonization Equipment?
Proven Manufacturing Authority Shuliy holds ISO 9001 quality management certification with CE-marked equipment meeting EU safety and environmental standards. Our specialized boiler-grade steel fabrication and high-temperature refractory installation expertise ensure 10+ year reactor service life.
Comprehensive Technical Certifications
- ISO 9001 Quality Management System
- CE Certification for European market access
- SGS-verified material specifications
- TUV-tested safety control systems
Dedicated After-Sales Support
- 1-Year Full Warranty: Complete coverage for all mechanical and electrical components
- Lifetime Technical Support: Remote diagnostics, process optimization guidance, and operator consultation
- Multilingual Service Team: Technical support in English, Russian, Spanish, Arabic, and Chinese
- Spare Parts Inventory: Critical wear components including refractory bricks, burners, and seals maintained in stock for immediate dispatch
Frequently Asked Questions
What is the optimal raw material size for the newest continuous carbonization furnace?
Materials should be crushed below 3cm for efficient heat transfer and uniform carbonization. Larger pieces require extended residence time and may result in incomplete core carbonization.
Can the machine process wet materials directly?
Materials with moisture above 25% require pre-drying. Our integrated dryer uses waste heat from the carbonization process, operating with minimal additional energy cost.
What heating fuels can be used?
The system accepts diverse fuels including wood, charcoal, diesel, natural gas, LPG, and biomass pellets. Combustible gas recycling further reduces external fuel dependency after initial startup.
How long can the furnace operate continuously?
Standard operation runs 3-5 days continuously before requiring routine inspection. With proper maintenance, some customers operate 7-day cycles during peak production periods.
What is the temperature of discharged charcoal?
The water-cooled discharge system maintains output temperature around 30°C, preventing spontaneous combustion and enabling immediate packaging.
Does the system require constant operator presence?
The PLC-automated system requires only periodic monitoring. One operator can manage feeding, carbonization, and discharge processes simultaneously.
What by-products are generated besides charcoal?
The condenser system captures wood vinegar (pyroligneous acid) and wood tar, both valuable commodities for agriculture and chemical industries.
Get Your Newest Continuous Carbonization Furnace Quote Today
Ready to transform biomass waste into profitable charcoal with industrial-scale continuous production? Contact Shuliy Machinery today for a customized quotation and production line configuration tailored to your raw materials and capacity targets.
Our engineering team will evaluate your feedstock characteristics, recommend the optimal rotary carbonization kiln model, and design a complete turnkey solution including installation guidance and operator training. With growing global demand for sustainable charcoal alternatives, investing in automated biomass pyrolysis furnace technology delivers immediate competitive advantage.
Related Equipment
Rice Husk Charcoal Making Machine
This continuous biomass carbonizer has multiple models with hourly capacity from 400kg to 3 tons and total power ranging 18.5 to 72kW. It adopts 310s stainless steel and a high-temperature insulation structure, working at 500–800℃. Besides rice husks, it can carbonize peanut shells, sawdust, coconut shells, and other biomass waste. Equipped with water circulation cooling and flue gas purification system, it produces high-quality charcoal for industry, agriculture and barbecue fuel.
Core Advantages
- Wide Raw Material Compatibility: Handles all biomass residues under 10cm; only requires raw material moisture below 20%.
- Energy Self-circulation: Ignites once with LPG, then recycles self-generated combustible gas as fuel to cut operating costs greatly.
- Eco-friendly Emission Treatment: Complete combustion of tar and wood vinegar eliminates waste pollution and meets environmental standards.
- Stable Carbonization Quality: Three-stage design of preheating, high-temperature charring and cooling yields uniform, high-hardness charcoal without ash crumbling.
- Durable & Heat-preserving Structure: Thickened high-temperature steel and rock wool insulation reduce heat loss and extend service life.
- Flexible Heating Options: Supports charcoal, diesel, natural gas, LPG and biomass pellets for different regional energy conditions.
- Complete Supporting Service: 12-month warranty plus online & on-site technical guidance, customized layout and equipment matching.
