Aluminum Plastic Separator | Aluminum‑Plastic Blister Pack Separator
| Brand | Shuliy Machinery |
| Model | SL Series |
| Capacity | 200–800 kg/h |
| Aluminum Recovery | ≥99.5% |
| Plastic Purity | ≥99% |
| Installed Power | 70–215 kW |
| Machine Dimensions | 7,500–11,500 × 6,000–8,000 × 4,200 mm |
| Machine Weight | 6,500–12,800 kg |
| Separation Material | Mixed Aluminum-Plastic Waste |
| Separation Result | High-purity Aluminum and Plastic |
You can now ask our project managers for technical details
Shuliy aluminum plastic separator is a dry separation system designed to split aluminum-plastic composite materials into pure aluminum and plastic fractions. Our aluminum plastic separation machine processes 200-800 kg/hour of aluminum-plastic boards, medicine blister packs, food packaging, and industrial scraps. The physical separation method produces aluminum recovery rates above 99.5% and plastic purity above 99%.
Compared with chemical separation methods, our aluminum plastic recycling machine uses only mechanical crushing, grinding, and electrostatic separation. The dry process creates no wastewater, no chemical pollution, and no secondary environmental damage. Production requires only 1-2 operators because the entire line runs under PLC automatic control.
With 20+ years of recycling machinery experience and exports to 50+ countries, Shuliy provides turnkey aluminum plastic separation equipment. Our modular system designs adapt to customer factory layouts, solving space limitations while delivering profitable material recovery.
What Is an Aluminum Plastic Separator and What Does It Separate?
An aluminum plastic separator is recycling equipment that physically separates aluminum foil from plastic film in composite materials. Common feedstocks include medicine blister packs, yogurt lids, chip bags, toothpaste tubes, aluminum-plastic panels, and cable wrapping materials.
The aluminum plastic separation machine combines crushing, grinding, screening, lifting, and electrostatic separation. Each unit handles a specific particle size range. The final output is clean aluminum powder and plastic granules ready for resale to smelters and plastic processors.
Finished Product
Technical Specifications
Our aluminum plastic recycling machines are available in three standard models to match different production scales.
| Model | Power | Aluminum Recovery | Plastic Purity | Output | Dimension | Weight |
|---|---|---|---|---|---|---|
| SL-300 | 70 kW | ≥99.5% | ≥99% | 200-300 kg/h | 7,500×6,000×4, 200 mm | 6,500 kg |
| SL-600 | 115 kW | ≥99.5% | ≥99% | 500-600 kg/h | 9,500×7,500×4, 200 mm | 7,800 kg |
| SL-800 | 215 kW | ≥99.5% | ≥99% | 700-800 kg/h | 11,500×8,000× 4,200 mm | 12,800 kg |
All models operate as complete production lines. Power consumption ranges from 70 kW for entry-level operations to 215 kW for industrial-scale recovery.
Applications and Suitable Materials
Our aluminum plastic separator processes diverse composite waste streams:
- Medical Packaging: Medicine blister packs, pill pouches, medical foil
- Food Packaging: Yogurt lids, butter wrappers, snack bags, coffee capsules
- Building Materials: Aluminum-plastic composite panels, decorative boards
- Industrial Scraps: Cable wrapping, toothpaste tubes, cosmetic packaging
- Manufacturer Waste: Aluminum-plastic edge trim and production offcuts
The physical separation method works on any aluminum-plastic composite where the two materials can be liberated by grinding.
What Are the Key Advantages of the Shuliy Aluminum Plastic Separator?
Wide Raw Material Compatibility
The aluminum plastic separation equipment handles whole aluminum-plastic boards up to 180cm wide and 14mm thick. It also processes agglomerated materials up to 180cm in diameter. Almost no raw material preparation is needed before feeding.
Fully Automated Operation
PLC intelligent programming controls the entire line. The HMI touchscreen coordinates uniform feeding and synchronized operation. Only 1-2 workers monitor production.
Dry Physical Separation
No water or chemicals are used. The process relies on crushing, grinding, and electrostatic separation. This protects the environment and avoids chemical handling costs.
High Purity Output
Aluminum recovery reaches 99.5% or higher. Plastic separation purity exceeds 99%. In optimized configurations, purity can reach 99.9%.
Flexible Layout Design
The modular configuration allows multiple assembly arrangements. Shuliy engineers design custom layouts based on existing factory space and workflow.
Low Temperature Processing
Circulating water cooling prevents temperature rise during crushing and grinding. Plastic does not melt or discolor, preserving resale value.
Clean Working Environment
Pulse dust collection equipment captures fine particles during operation. The workplace stays clean and complies with industrial air quality standards.
Stable and Efficient Operation
The aluminum plastic separation machine uses a coordinated multi-stage processing system to maintain stable material flow and consistent separation performance. Each processing stage works together efficiently, helping reduce material loss and maintain continuous production.
What Equipment Is Included in a Complete Aluminum Plastic Separation Production Line?
The aluminum plastic recycling machine is supplied as a complete production line. The exact configuration depends on the raw material type.
Standard Configuration for Aluminum-Plastic Panels
For rigid aluminum-plastic composite boards, the typical line includes:
- Crusher: Reduces boards to coarse fragments
- Pulverizer: Grinds fragments to fine powder
- Lifter: Transports material between stages
- Electrostatic Separator: Separates aluminum and plastic by charge difference
Configuration for Aluminum-Plastic Medicine Blister Packs
For thin medicine blister packs and foil packaging, the line adds:
- Crusher: Initial size reduction
- Pulverizer: Coarse grinding
- Grinding Mill: Produces fine uniform powder
- Rotary Vibrating Screen: Classifies particles by size
- Electrostatic Separator: Final aluminum-plastic separation
The extra grinding and screening stages are necessary because medicine blister packs contain thin aluminum foil tightly bonded to plastic. Finer grinding releases the aluminum particles for clean separation.
What Features Make the Aluminum Plastic Separation Line Efficient for Recycling?
PLC Intelligent Control
The entire assembly line uses PLC programming with HMI touchscreen. The system ensures even feeding and coordinated operation across all machines.
Compact Layout
The line has a compact structure with reasonable material flow. Noise reduction treatment on crushing equipment improves the working environment.
Circulating Water Cooling
Crushing and grinding sections use water-cooled temperature control. This prevents plastic melting or discoloration during long operation periods.
Pulse Dust Removal
The production line includes pulse dust collection equipment. This purifies the workspace and captures valuable fine aluminum particles.
Custom Capacity Options
Equipment can be customized according to customer output requirements. Standard models cover 200-800 kg/hour.
How Does the Aluminum Plastic Separator Work?
The aluminum plastic separation machine uses three physical processes to recover materials.
Step 1: Crushing
Whole aluminum-plastic materials enter the crusher. Blades cut composites into fragments below 2cm. The crusher handles boards up to 180cm wide without pre-cutting.
Step 2: Grinding
Fragments move to the pulverizer or grinding mill. Repeated impact reduces particle size to 20-40 mesh. At this size, aluminum and plastic separate into individual particles.
Step 3: Screening
Rotary vibrating screens classify particles by size. Oversized material returns for further grinding. Properly sized material advances to electrostatic separation.
Step 4: Electrostatic Separation
Ground material enters the high-voltage electrostatic field. Aluminum particles acquire positive charges. Plastic particles acquire negative charges. The different charge polarities cause aluminum and plastic to follow separate paths into collection bins.
What Aluminum Plastic Recycling Problems Can the Separator Solve?
Pain Point 1: Chemical Separation Environmental Costs
Traditional chemical separation uses solvents that create hazardous wastewater and air pollution.
Solution: Our dry physical process eliminates chemicals and wastewater. The aluminum plastic separation equipment meets environmental regulations in most countries.
Pain Point 2: Low Recovery Rates from Manual Sorting
Manual separation of aluminum and plastic is slow and achieves poor recovery rates.
Solution: Automated electrostatic separation recovers 99.5% of aluminum and produces 99%+ pure plastic.
Pain Point 3: Factory Space Limitations
Many recyclers have limited available floor space for new equipment.
Solution: Modular layout design allows flexible arrangement. Shuliy customizes the line configuration to fit existing facilities.
Pain Point 4: Plastic Degradation During Processing
Friction heat can melt plastic during grinding, reducing material quality.
Solution: Circulating water cooling maintains stable temperature. Plastic retains original color and properties.
Why Choose Shuliy for Aluminum Plastic Separation Equipment?
Proven Recycling Technology: 20+ years of experience in separation machinery manufacturing.
Custom Engineering: We configure the aluminum plastic separator based on your raw material type, required capacity, and factory layout.
Quality Certifications: ISO 9001 and CE-certified equipment meeting international standards.
Complete After-Sales Support:
- 1-year full equipment warranty
- Lifetime technical support
- Multilingual service team
- Spare parts inventory for fast delivery
Frequently Asked Questions
What raw materials can the aluminum plastic separator process?
The machine processes aluminum-plastic composite boards, medicine blister packs, food packaging, cable wrapping, toothpaste tubes, and manufacturer scraps.
What is the purity of separated materials?
Aluminum recovery reaches 99.5% or higher. Plastic purity exceeds 99%, with optimized lines reaching 99.9%.
Is water used in the separation process?
No. The process uses dry physical crushing, grinding, and electrostatic separation. No wastewater is generated.
How many workers are needed to operate the line?
Only 1-2 operators are needed because the entire line runs under PLC automatic control.
Can the machine handle thick aluminum-plastic panels?
Yes. The crusher handles boards up to 180cm wide and 14mm thick directly without pre-cutting.
Does the grinding process melt the plastic?
No. Circulating water cooling prevents temperature rise. Plastic does not melt or discolor.
What is the difference between panel and blister pack configurations?
Blister packs require a grinding mill and rotary vibrating screen for finer particle liberation. Panels use crusher, pulverizer, lifter, and electrostatic separator.
How long does installation take?
Standard installation and commissioning take 7-15 days depending on line complexity and site preparation.
Get Your Aluminum Plastic Separator Quote Today
Turn aluminum-plastic composite waste into two valuable material streams with Shuliy’s aluminum plastic separation machine. Our dry separation technology delivers high recovery rates, environmental compliance, and profitable operation.
Contact our team today for a customized line configuration based on your raw material type, target capacity, and factory layout.
Click the contact window on the right to get in touch with us. We will provide you with a quotation within 24 hours.
Related Equipment
Plastic Recycling Sorting Machine
This electrostatic plastic separator covers multiple standard models with hourly processing capacity ranging from 200kg to 3000kg, adopting dry‑type physical electrostatic separation principle. Equipped with PLC & HMI intelligent control cabinet, automatic feeding, conveying and multi‑channel discharging structure. It handles crushed 5‑20 mm plastic fragments and reaches sorting purity up to 99%. Besides PET/PVC mixtures, it can separate ABS/PS, PC/PA and other complex engineering‑plastic combinations from e‑waste, auto plastic parts and industrial plastic scraps. Requiring no water or chemical additives, this fully‑dry sorting unit outputs high‑purity plastic flakes for plastic recycling plants, e‑waste dismantling factories and solid‑waste disposal manufacturers.
Core Advantages
- Powerful Multi‑Plastic Sorting Capacity: Effectively sorts visually‑similar mixed engineering plastics that density‑based or manual sorting cannot handle, covering PET, PVC, ABS, PS, PC, PA and more.
- High‑Purity Recycled Output: Electrostatic separation delivers over 99% material purity, greatly lifting the market value of recycled plastic flakes.
- Labor‑Saving Full‑Automatic Operation: Integrated automatic feeding‑sorting‑discharging workflow, only 1‑2 operators needed for monitoring to cut labor investment.
- Eco‑Friendly Dry Physical Process: Zero water consumption and no chemical reagents, no wastewater discharge, fully compliant with global environmental‑protection regulations.
- Compact Turn‑Key Integrated Design: Combines feeding, separation and collection with optimized footprint; factory pre‑testing shortens on‑site installation and commissioning cycle.
- Stable 24‑Hour Continuous Running: Heavy‑duty industrial frame and mature high‑voltage electrostatic assembly support long‑time non‑stop production for large‑scale recycling projects.
- Complete Customization & After‑Sales Service: 12‑month full‑machine warranty with remote debugging and operation training; production capacity, layout and voltage can be customized for different recycling scenarios.
