Continuous Charcoal Making Stove | Bio Charcoal Making Machine
Model | SL-CF800, SL-CF1000, SL-CF1200 |
Working Method | Continuous Type |
Brand | Shuliy Machinery |
Capacity(kg/h) | 200-800 |
Main Power(kw) | 18.5-25 |
Carbonization Temperature(℃) | 500-800 |
Fan Power(kw) | 5.5 |
Weight (t) | 11 |
Floor Space (m) | 12*4*4 |
Auxiliary Equipment | Feeding conveyor, Discharge conveyor(cooling), Purification equipment, Explosion-proof device |
You can now ask our project managers for technical details
The continuous charcoal making stove can turn biomass raw materials into charcoal through charring technology, bringing profit to customers and realizing the efficient and rational use of renewable resources.
Raw materials of continuous charcoal making stove
Continuous charcoal making stove can carbonize a variety of biomass materials, such as peanut shells, branches, bark, walnut shells, bagasse, coconut shells, palm shells, sawdust, etc. Before feeding, two requirements need to be noted.
- Size requirements. The material needs to be small and thin, the size should be below 10 cm, the smaller the material the better the charring effect. Materials with large volumes need to be processed in advance with a shredder, such as logs and branches.
- Humidity requirements. Controlling the humidity of the raw material below 20% can improve the carbonization efficiency. If the raw material is too wet, a dryer should be used to dry the raw material.
Final product of bio charcoal making machine
Final product display
The final pure natural charcoal contains no chemical substances, is non-toxic, tasteless and non-polluting. In addition, the water content of the finished product is within 5%, and the calorific value is high and the burning time is long.
Application of final charcoal
- The finished charcoal can also be used directly in chemical plants, power plants, etc. as fuel.
- The finished wood charcoal, nut shell charcoal, coconut shell charcoal can be used for reprocessing to produce barbecue charcoal or hookah charcoal, which can meet the various needs of the market.
Structures of continuous charcoal making kiln
The continuous charcoal making machine mainly includes feeding equipment, carbonization host, condensing discharge, ignition heads, combustion pool, purification equipment, power distribution cabinet, etc. The raw material needs to go through preheating zone, high-temperature charring zone, and finally discharging through the cooling zone.
Feeding conveyor
The feed adopts screw conveyor, and the enlarged feed opening can meet different sizes of raw materials, and prevent jamming, and the conveying process is closed to prevent the entry of foreign objects.
Charring furnace mainframe.
The host machine is used to carbonize the raw materials by anoxic pyrolysis to produce qualified finished charcoal. It is mainly divided into drum and fire head.
Burning pool ignition head
A continuous charcoal making stove usually uses LPG as the heat source, and this part is the ignition device of the machine. The number of ignition heads varies from model to model. For example, the SL-CF1200 model has a total of 18, the SL-CF1200 model has 18 ignition heads in total and the SL-CF1000 model has 16 ignition heads in total.
Drum of the charring furnace
The rollers are made of high temperature rock wool with good heat insulation and sealing performance to ensure that the raw materials are fully carbonized in the absence of oxygen.
The exterior of host and combustion cell
The combustion cell of charcoal making machine is made of 4mm thick Q235 steel and 5cm thick high-temperature rock wool. The thermal insulation is good.
The internal structure of combustion cell
There is high temperature resistant rock wool inside the combustion cell, which improves the sealing and heat insulation of the machine.
Bio charcoal making machine working process
Preheating the machine
After turning on the continuous charcoal making stove, it takes about 1 hour to warm up the machine by using liquefied petroleum gas (LPG) to ignite the machine, which requires 20-30kg of LPG per ignition.
Carbonizing materials
Preheating is completed when the preheating temperature reaches 280°-330° and the raw material is fed. After 20 minutes of charring, observe whether flammable gas is generated in the combustion cell. If flammable gas is produced, ignite the combustion chamber, the flammable gas will provide heat to char the material, no more LPG will be used.
Cooling and discharge
Cooling is required for discharge and to prevent spontaneous combustion. The continuous charcoal making stove is equipped with a double condenser, the charred material is discharged from the inside and the outside is filled with circulating water for cooling, the temperature of the final discharge is 30 degrees Celsius.
Advanced design of continuous charcoal making stove
- The charring furnace realizes the production process of continuous feeding, continuous charring and continuous charring, which breaks the problem that the traditional charring equipment cannot be charred continuously and improves the production efficiency.
- The continuous charring furnace adopts an intelligent control system, with a high automation level and more efficient charring work.
- Professional smoke exhaust equipment can deal with the exhaust gas produced during a charcoal fire, which will not pollute the environment. Using liquefied gas and combustible gas to generate heat, not cutting down trees and protecting the environment.
- In the process of carbonization, the continuous charcoal-making stove can automatically collect tar, wood vinegar liquid, and combustible gas to realize the efficient and comprehensive use of renewable energy.
Purification equipment of continuous charcoal making stove
The purification equipment adopts the principle of air purification and uses waste peanut shells, shavings, etc. as a medium to filter the combustible gases generated inside the charring furnace and reduce pollution.
Compared with the original water purification, no clogging will occur, and it can also reduce sewage discharge and protect the environment. The flue gas filtering material uses peanut shells and shavings, and it can be replaced once every six months, which greatly saves energy.
Choose one model you like
The following data are the technical parameters of continuous charcoal making stove, you can choose the one you need or contact our sales manager to consult the model you need.
Model | SL-CF800 | SL-CF1000 | SL-CF1200 |
Working Method | Continuous Type | Continuous Type | Continuous Type |
Diameter(mm) | 800 | 1000 | 1200 |
Capacity(kg/h) | 200-300 | 400-500 | 500-600 |
Main Power(kw) | 18.5 | 20 | 25 |
Carbonization Temperature(℃) | 500-800 | 500-800 | 500-800 |
Fan Power(kw) | 5.5 | 5.5 | 5.5 |
Global cases of continuous carbonization machine
Charcoal machine sent to Ghana
Congratulations! A customer from Ghana chose the Shuliy charcoal making machine recently, now the machine is shipped to Ghana. The charcoal making machine will be used to make coconut shell charcoal and palm shell charcoal.
Uk continuous charcoal making stove
Our customer in the UK is in the charcoal industry and his main business is to carbonize wood chips and send the charred wood chips to power plants for use as fuel. After browsing our website, he was interested in our charring equipment and contacted us. Beco, the account manager, recommended the SL-1200 charcoal machine, with an output of 500-600 kg per hour, the output meets the customer’s needs and the price is within the customer’s budget. So the machine was quickly purchased.
Uganda continuous carbonization furnace
Shuliy charcoal machinery has exported charcoal machines to Uganda, our Ugandan customer has purchased a whole charcoal production line from our company, their raw material are wood chips and final product are charcoal briquettes.
With the help of our technical staff, the customer has installed the charcoal manufacturing plant and started to produce qualified charcoal officially. If you need, we can equip you with a complete charcoal production line, including a wood crusher, charcoal furnace, charcoal machine, etc.
The video shows the process of making charcoal in Uganda.
Indonesia continuous charcoal making stove
A customer from Indonesia purchased our charring furnace, which is mainly used to carbonize wood chips, and the carbonized wood chips are then processed into charcoal powder for the production of shisha charcoal.