Newest Continuous Carbonization Furnace

The continuous carbonization furnace is a new type of environmentally friendly charcoal making machine, which takes a continuous working method and can work continuously for 3 to 5 days. The newest continuous charcoal making machine can carbonize biomass such as coconut shells, sawdust, straw, etc. It can also carbonize sludge and domestic waste. After carbonization, we can get some valuable products, such as charcoal, wood acetic acid and wood tar, and they all have high economic value.

3D video of continuous charcoal making machine working process

The following video shows the working process of Shuliy continuous carbonization furnace, which mainly includes four steps. They are raw material drying, high tempareture carboization, by-products collection (wood vinegar and wood tar) and waste gas removal.

Raw materials of continuous carbonization furnace

The continuous charcoal making machine can process various biomass raw materials, such as straw, rice husk, sawdust, bark, twigs, bagasse, coconut shell, palm shell, peanut shell, fruit peel, coffee grounds, olive kernel, etc.

A continuous carbonization furnace can not only carbonize biomass raw materials but also char household waste, paper mill waste, river sludge, industrial sludge, etc. Charring garbage is more environmentally friendly than traditional burning and landfill, while the charcoal obtained after charring has economic benefits.

Carbonization effect of continuous charcoal making machine

The effect will be much better if the size of raw materials is less than 3cm.

Wood charcoal manufacturing process

Crushing and drying

Materials larger than 30mm need to be crushed first. If your materials are large logs or other materials whose size is larger than 30mm and you want to get the big size charcoal, you can choose a hoisting charcoal making machine or a horizontal charcoal machine. In addition, if the moisture of the raw material is higher than 25%, it needs to be dried with a dryer, such as fresh coconut shells or wood chips which both have a larger moisture content.

Pyrolysis of Wood

After the continuous carbonization furnaceis preheated, the dried materials are transported by conveyor belt to the main carbonization furnace for carbonization. When the temperature reaches 380 degrees Celsius, charcoal is produced. In addition to charcoal, there are combustible gases in the reactor. The exhaust gas is treated by the condenser and can be recycled and reused. In addition, some hot air will enter the dryer to provide heat.

Exhaust gas utilization

A part of the flue gas can be transported to the dryer through the pipeline for heating the dryer, and the remaining flue gas is discharged through a dust removal system such as water washing and water spraying.

Discharge wood charcoal

The charcoal will be discharged automatically at the end of the charcoal machine. Since the machine is equipped with a water-cooled discharger, which will make the final temperature of the charcoal is around 30 degrees.

Advantages of Shuliy wood carbonization furnace

Uninterrupted continuous operation

Shuliy continuous charcoal making machine can work continuously for 24 hours without any interruption. The automated working method ensures long and stable working hours while reducing labor costs. This charcoal production method helps customers to maximize their benefits.

Guarantee the safety of operation

Although the charring temperature is several hundred degrees, the shell temperature is below 35℃, which can guarantee the safety of workers. In addition, the PLC is assembled with an alarm device. It will automatically alarm when certain parts fail.

Environmentally friendly equipment

The flue gas generated by the continuous carbonization furnace in the carbonization process is treated by a dust removal device to meet the emission standards. Shuliy charcoal machines are ideal equipment with a dust removal system to clean up waste fumes.

Choose one model you like

Model	SL-0812	SL-1015	SL-1218	SL-1320
Hourly Feeding Capacity	500kg	0.8-1 Tons	1.5-2Tons	2.5-3Tons
Working Method	continuous carbonizing
Reactor Size	800mm	1000mm	1300mm	1700mm
Heating Materials	Charcoal, wood, diesel, natural gas, LPG, biomass pellets, etc.
Total Power	40kw/h	55kw/h	60kw/h	72kw/h
Floor Area (L*W*H)	30m*15m*7m	35*15*7m	45*15*10m	50*15*10m
Operating Pressure	Constant Pressure	Constant Pressure	Constant Pressure	Constant Pressure
Cooling Method	Recycling Water Cooling

The heating methods are various, including wood pellets, biomass pellets, diesel, natural gas, LPG,etc.. Customers should pay attention to the area occupied by the continuous charcoal machine, the smallest one will take 35*15*7m.

Global cases of continuous carbonization furnace